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Can a Wastegate Be Too Big? (Explained)

Updated: Feb 1

✔ This article has been fact checked.


The purpose of a wastegate is to control the boost pressure in the engine, which helps to prevent the turbo from overspeeding and potentially damaging the engine.


Yes, a wastegate can be too big. If the wastegate is too large, it may not be able to fully open and close as needed to regulate the boost pressure in the engine. This can result in boost pressure that is too low, which can lead to poor performance.


The size of the wastegate is important as it determines how much exhaust gas can flow through the turbine, and how much boost pressure the engine can generate.


Table of Contents:


an external wastegate exhaust setup

How Can a Wastegate Be Too Big?

A wastegate is a valve that regulates the boost pressure in the engine by controlling the amount of exhaust gas that bypasses the turbocharger. If the wastegate is too big, it may not be able to fully open and close to regulate the boost pressure, leading to poor performance.


If the wastegate is too small, it may not be able to fully open, leading to high boost pressure and potential engine damage. Choosing the right size wastegate is crucial to ensure proper engine performance and protection.


How Big Should the Wastegate Be?

The size of the wastegate that you should use will depend on a number of factors, including the size of the turbo, the size of the engine, and the desired boost pressure. Generally speaking, a larger wastegate is needed for a larger turbo and engine, and for higher boost pressure levels.


It is important to note that the size of the wastegate is not the only factor that determines the boost pressure in an engine. The size of the turbo, the size of the exhaust manifold, and the size of the intercooler all play a role in determining the boost pressure.


Therefore, it is important to consider all of these factors when determining the size of the wastegate that is needed for your engine.


How to Choose the Right Wastegate Size

To determine the size of the wastegate that you should use, you will need to consider the following factors.


  1. Size of the engine: Larger engines typically require larger wastegates to properly regulate the boost pressure.

  2. Size of the turbo: Larger turbos typically require larger wastegates to properly regulate the boost pressure.

  3. Desired boost pressure: The higher the desired boost pressure, the larger the wastegate will need to be.

  4. Other engine components: The size of the exhaust manifold, intercooler, and other components can also impact the size of the wastegate that is needed.


It is generally recommended to consult with a mechanic or an engineer to determine the optimal wastegate size for your specific engine and turbo setup. They will be able to consider all of the relevant factors and recommend the appropriate size wastegate for your needs.



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